Hi Adrian,
Same issue, blocked recirculating orofice. Because it is blocked the water is standing in the heat exchangers and then overheats. The water box should be hot, but not too hot otherwise the thermovalve will open and dump to the recovery tank. If the thermo is stuck open you will be using an awful lot of water and the fitting will always be hot, which it shouldn't be, this can also have a cooling effect on the water box temp.
Hope this helps
Simon