when battery is fully charged i can run my pump at 80 as soon as the voltage drops pump pulsates and i have to turn controller down down to 40 and down again when volts drop again
Hmm A controller is acting as a bridge between the pump and battery and draws in in the 100th milli amp range.
The biggest draw of current is the pump.
If a battery is not holding charge it may effect the pump and cause it to pulse in and out of DE. How old and what size is the battery?
Volt drop is another cause of this issue copper does have a resistance factor so do check and replace any damaged or worn cable or connectors. Also keep cable as short as possible as the longer the cable the larger the volt drop down its length.
I do not feel recalibration of the control will help here as it more a power battery issue.
Out of interest how old and what size is the pump?